How a Car Engine Works

car engine showing pistons and crankshaft

The piston

The piston is the powerhouse of the car engine. The piston moves up and down. When the piston travels to the end of its range whether up or down, it is called a stroke.

A car engine is equipped with 4 or more pistons. The movement of these pistons is transferred to the wheels of the car which enables it to move.

For car engines, 4 strokes usually completes the engine circle enabling power to be transmitted to the wheels. 

exploded view of a car engine

The four stroke cycle, how it works.

First stroke; intake.

 The piston descends, sucking an air-fuel mixture into the cylinder .

The valves open allowing fuel – mixture into the cylinder

2nd stroke; compression

With all valves closed the piston comes back up,  compressing the fuel and air  mixture 

3rd stroke ; internal combustion

An electrical spark from the spark plug ignites the compressed fuel and air mixture inside the cylinder causing an internal combustion. The resulting combustion forces the piston to the bottom of the cylinder again.  A connecting rod transfers 

this power to the crankshaft which in turn transfers power to the wheels which enable the car to move.

4th stroke; exhaust. 

The piston comes back up,  pushing the burnt fuel and air  mixture out through the

open exhaust valves and the exhaust port.

The pistons and connecting systems

For smooth power delivery,  A car uses at least 4 pistons. These pistons take turns to fire the engine.

 Camshafts  are  specially shaped 

cams that  push spring-loaded valves open in turn.  

Cam gears and a timing belt or chain 

links everything to the crankshaft.  The crankshaft translates piston power from the engine to the wheels.  

It has counterweights to balance against the 

pistons for perfectly smooth revolutions.

The engine block holds the crankshaft 

and cylinders, and the cylinder  head holds valves, ports, cams, etc.

A geared flywheel sits at one side of the  

crankshaft for connection to a transmission.

The basic car engine has four cylinders 

arranged in a single row.  But there are many other possible configurations, including six, eight and 12 cylinders.

 Systems that support the internal  combustion process.

Air intake system

Air comes in through an air filter,  and then into the intake manifold where it mixes with fuel before being sucked  into individual cylinders through intake ports.

Fuel injection system

The fuel pump carries gas from the tank,  through a fuel filter, to the engine 

where fuel injectors emit a precisely 

timed spray of gas into the intake port.

Cooling system

Engines get very hot during operation  and 

require a cooling system. The cooling system  basically consists of a radiator, water pump and cooling channels. Cool water from the radiator is pumped through cooling channels that go around the hot cylinder blocks, cooling the engine in the process. This hot water then passes through the radiator and is cool again for recirculation.

The radiator has a network of small tubes and fins. As hot water passes through these tubes it is cooled with the aid of fins and radiator fans.

Electrical system

This is a complex system that basically consists of the battery, fuses, wiring , coils, spark plugs, and the alternator.

The battery provides the initial electrical connection that enables the car to start. The alternator is like an electric generator. Once the car engine starts running, the alternator basically charges the battery and generates the electricity required for the whole car to function properly

 lubricating system

Just like the cooling system, the engine lubricating system basically consists of , engine oil, oil storage,  oil lubricating channels, oil filter and oil pump.

The oil pump keeps oil properly 

pressurized and flowing.

It pumps the motor oil  to lubricate, cool,  clean, prevent corrosion of the engine.

The oil filter keeps oil clean from contaminants.

Exhaust system

The exhaust manifold collects gases 

from multiple cylinders into one pipe. 

Exhaust flows through the catalytic converter, which captures toxic chemicals in engine exhaust. And then out through a muffler that reduces exhaust noise.

Good driving practice for manual transmission vehicles

Manual transmission

Press the clutch pedal down fully will shifting gear, and then release it slowly

Do not rest your foot on the pedal while driving; it will eventually damage the clutch system.

Do not also use the clutch to hold the vehicle when stopped on an uphill grade. Use the hand or parking brake instead.

Upshifting too soon or downshifting too late will cause lugging and possible pinging.

Regular reviving the engine to maximum speed in each gear will cause excessive engine wear and high fuel consumption.

Sometimes it may be difficult to shift into reverse. Anytime this happens, first put the transmission in neutral, release the clutch momentarily and try again.

Facts about Engine Oil Consumption

Pouring fresh engine oil

Functions of engine oil:

Engine oil has the primary functions of lubrication and cooling the inside of the engine. The engine oil inside of a car engine is similar to blood inside of a human being. If the engine oil inside your car is not well taken care of, the engine will not last.

Engine oil consumption:

It is normal that an engine should consume some oil during a normal working process. The reasons for engine consumption are as follows.

Oil is used to lubricate pistons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in a cylinder. High negative pressure generated when the vehicle is decelerating sucks some of this oil into the combustion chamber. This oil as well as some part of the oil film left in the cylinder wall is burned by the high temperature during the combustion process.

Oil is also used to lubricate the stems if the intake valves. Some of this oil is sucked into the combustion chamber together with the intake air and is burned along with the fuel. High temperature exhaust gases also burn the oil used to lubricate the exhaust valve stems.

The amount of engine oil consumed depends on the viscosity of the oil, the quality of the oil and the conditions the vehicle is driven under.

More oil is consumed by high speed driving, frequent acceleration and deceleration.

A new engine consumes more oil because it’s pistons, rings and cylinder walls have not become conditioned.

Importance of engine oil level check

One if the important habit of vehicle maintenance is to keep the engine oil at the optimum level. This will keep the engine in optimal working conditions. It is essentially that the oil level be checked regularly. At least chect the engine oil level everytime you refuel your car.

Car Manufacturing; How the New Mercedes C class is made

The car manufacturing process is developing year on year. Several years ago it was done manually. Nowadays it is drifting towards a full automatic car manufacturing process. This article will briefly describe how the new Mercedes C class is manufactured.

The skeletal body of the Mercedes is made from weatherproof steel. This steel which comes in flat rolls are cut into various sizes and pressed moulded into the required shapes and body parts by heavy robotic machines.

The body frame parts are then transported to the assembly point where again, robotic machines assemble the car body frame, riveting, screwing or welding the parts to one another.

Next the assembled body frame is taken for painting. The robotic machines do the painting work.

The painting work is carefully inspected by human workers for any defects.

After painting is done and fully dried, all other parts of the car such as engine, wheels, headlights,and car interior are put in place.

Finally the finished manufactured car is carefully inspected and test driven before it is put up for sale.

Click on Youtube  to watch the video and  learn more.

The work of Shock Absorbers in your Car

shock absorbers

The work of shock absorbers is primarily to reduce the oscillations, up and down motions or vibrations your car makes during movement on uneven roads. It also enables your car to remain stable particularly at high speeds. 

A car with a bad shock absorber will result in a very uncomfortable  driving experience. The uncontrolled oscillations produced can result in damage to the under parts of your car. Occupants in your car too will have a rough ride.

Shock absorbers also known as dampers convert kinetic energy to heat which is in turn dissipated into the surroundings.

There are two types of shock absorbers;The pneumatic and the hydraulic types. 

The first type uses highly compressed gas as the damping component while the second type uses a viscous fluid as the main damping component

The hydraulic type is the most commonly used in vehicles.

Your car normally will have four shock absorbers, one by the inner side of each tire.

A major sign of a faulty or damaged shock absorber is hydraulic fluid leakage. You will see it on the body of the shock absorber.

To avoid damage to your shock absorbers, make sure to drive carefully on uneven roads. Avoid strong impacts into portholes or bumps.

Common problems your vehicle may have

Continuous degradation of fuel we use in our car engines produces some substantial amount of heavy and sticky residue. This substance can block fuel and oil flow through the engine. It makes engine parts wear out prematurely. Removing this residue from your engine will make your engine last much longer. Below are some problems you may notice with your car.

Car doesn’t come on or does so after several attempts.

If your car doesn’t start right away in the morning, or takes several attempts to do so. The car may be suffering from any of the following;

Substantial amount of dirt in fuel injector, carburettor or fuel filter, bad spark plug or coil, bad or faulty fuel pump.

Rough idle

Rough idle means the rate at which the engine runs when the throttle is not pressed.

Most car and truck engines idle steady at 600 to 1200 RPM. A good engine will idle smoothly and quietly. If your car is doing rough idle, you will notice that the engine looks shaky with a substantial amount of vibration and unpleasant noises. Causes include dirty fuel injector/carburettor, bad spark plugs and vacuum air leaks. 

Engine suddenly stops running.

It is called engine stall. its when the engine suddenly dies when its supposed to be running. Though the engine may start back up again. Stalling may indicate an inadequate amount of fuel or air going into the engine. causes include bad spark plug, bad coil or dirty air filter.

Hesitation

If your engine has a delayed response when you press down the throttle,then it may have the hesitation problem.Common causes include clogged fuel filter, dirty fuel injectors, failing spark plugs or plug wires, vacuum/air leak, weak fuel pump and bad fuel.

If your car doesn’t run, accelerate & climb hills as fast as it normally should then it may be suffering from power loss. It could also be caused by any, some or all of these;clogged fuel filter, bad fuel injectors, failing/faulty spark plugs or plug wires, vacuum/air leak, weak fuel pump and low quality  fuel.

In conclusion, for you car to operate smoothly have your car serviced at least every six months